ESTAR®

SYNTHETIC OILS FOR HIGH TEMPERATURE CHAINS

The oils from the range ESTAR® are made from synthetic (special ester) base oils. These oils are very resistant to heat and evaporation even in presence of steam. ESTAR® oils incorporate special blend of additives which generates no residue at high temperature up to 250°C.

ADVATAGES :

• Excellent protection against corrosion
• High thermal stability
• Very low residue content
• Water resistance
• Very high flash point
• Specific for paint shop application
• Extreme temperature application
• Specific for BOPP chains
• High temperature food grade
• Specific for IS Machine (BOTTERO, EMHART,…)
• Specific for continuous press in wood panels industry (SIEMPELKAMP, DIEFFENBACHER,…)

APPLICATIONS : Insulation, Overhead converyors, Plaster, Aluminium packages, Other markets…

Product		Viscosity 40°C (mm²)	Viscosity index	Density 20°C	Flash point	% Volatility (204°C/6,55)	Temperature °C
							Min	Max
ESTAR 125 HT		125	150	0.97	>280°C	2.1	-40	280
ESTAR 125 HT		125	150	0.96	>290°C	0.4	-40	290
ESTAR 250 SUPER		250	120	0.96	>280°C	1.7	-40	280
ESTAR 250 SUPER PLUS		255	120	0.96	>290°C	0.5	-40	240
ESTAR 250 PS		250	127	0.95	>280°C	1.5	-35	280
ESTAR 250 XT		260	96	0.97	>305°C	0.2	-15	305
ESTAR 400 PP		400	115	0.95	>290°C	0.4	-40	250
ECOBIOL 220 NF		220	95	0.97	>305°C	1	-35	280
CHAIN HT 220 F		200	123	0.96	>275°C	2.0	-40	280
ESTAR CHAIN OIL 100 NF		100	94	0.96	285°C	1.9	-30	280
ESTAR BAND OIL 260		260	123	0.95	>285°C	1.6	-35	280

LUBRILOG PG OIL

SYNTHETIC OILS FOR OPEN GEAR DRIVES AND HIGH EFFICIENCY BEARINGS

Based on polyglycol, these oils are essential for the lubrication of worm gears or other mechanisms where friction is a critical parameter. They can be used with some elastomers. These oils are not compatible with mineral oils and single-component paints.

ADVANTAGES :

• Absorbs moisture
• Very high viscosity index
• Excellent friction coefficient
• Excellent anti-seizing properties
• Generates no residue at high temperatures
• Improves the gear’s yield
• Long lasting lubrication

APPLICATIONS : Raw material industries (Mining industry, Cement plants, Fertilizer industry, Power stations (coal), Steel…

<

<

Product		Viscosity 40°C (mm²/s)	Viscosity index	Density(20°C)	4 ball wear test	Load stage	Temperature °C
							Min	Max
LUBRILOG PG OIL 100		100	220	1.05	0.30	12	-40	160
LUBRILOG PG OIL 150		150	220	1.05	0.30	12	-34	170
LUBRILOG PG OIL 220		220	230	1.05	0.35	12+	-35	170
LUBRILOG PG OIL 320		320	240	1.05	0.35	12+	-33	170
LUBRILOG PG OIL 460		460	250	1.05	0.35	12+	-30	180
LUBRILOG PG OIL 680		680	260	1.05	0.35	13	-30	180
LUBRILOG PG OIL 1000		1000	280	1.05	0.35	13	-30	180

Package: 208 liters/drum

Information:

Synthetic mould release fluid.

APPLICATIONS

• Total Ironcast SY 50 is a synthetic mould release fluid for the continuous casting of steel billets.
• Total Ironcast SY 50 has an excellent oxidation resistance and leaves no residue during the casting process. It prevents direct contact between the steel and the internal walls of the mould, thereby permitting continuous flow and a uniform cooling of the steel.
• Total Ironcast  SY 50 enables increased productivity as regards the continuous casting systems of the steel by preventing inclusions of superficial oxides and avoiding formation of solid deposits liable to harm the quality of the steel ingot.
• Total Ironcast SY 50 is homologated by DANIELI.

ADVANTAGES

• High flash and spontaneous ignition.
• Excellent oxidation resistance.
• Ashless product leaving no residue.
• Strongly reduces formation of fumes.
• Higher quality of finished product.
• Increased mould service life.

TYPICAL CHARACTERISTICS	METHODS	UNITS	Total Ironcast SY 50
Appearance	Visual	–	Clear and bright
Density at 15°C	ISO 3675	kg/m3	919.5
Viscosity at 40°C	ISO 3014	mm2/s	51
Viscosity at 100°C	ISO 3014	mm2/s	9.5
Flash point (Open Cup)	ISO 2592	°C	306
Saponification number	ISO 3567	mg KOH/g	170 – 190
Acid number	ISO 6618	mg KOH/g	<0.1

Package: 208 liters/drum, 20 liters/bucket

Information:

Di-ester Synthetic oils for air compressors.

APPLICATIONS

Air compressors

Lubrication and cooling of the following types of air compressors: – high pressure reciprocating air compressor (ISO VG 100) – screw and rotary vane air compressor (ISO VG 46, 68 or 100) – turbocompressors (ISO VG 68) – vacuum pumps (ISO VG 100).

SPECIFICATIONS

International specifications

NF-ISO 6743 classified DAC and DAJ for heavy duty applications. DACNIS SE meets the DIN 51 506 VDL requirements.

ADVANTAGES

Performances under heavy duty conditions Wide operating conditions

Excellent thermal stability of the lubricant under high temperature conditions. Low foaming tendency for turbocompressor applications. Compressor start up by -20°C. Operating conditions at discharge temperature up to 250°C and discharge pressure up to 200 bars.

TYPICAL CHARACTERISTICS	METHODS	UNITS	Total Dacnis SE
			46	68	100
Density at 15°C	ISO 3675	kg/m3	858	861	870
Kinematic viscosity at 40°C	ISO 3104	mm2/s	32	46	68
Viscosity index	ISO 2909	–	111	108	102
Pour point	ISO 3016	°C	– 39	– 39	– 36
Flash point (open cup)	ISO 2592	°C	224	230	238
Foaming séq. 1	ISO 6247	%	0,1	0,1	0,1

Package: 208 liters/drum

Information:

Oils for moving parts operating at very high temperatures.

APPLICATIONS

Moving parts operating at very high temperatures

Total Cortis SHT 200 is a synthetic oil that is particularly suitable for lubricating moving parts operating at very high temperatures.  roller chains, conveyor rollers, and cams operating in furnaces and ovens.  manufacture of glass containers: feeder and is machine mechanisms.  chains and bars in continuous wood panel production machines.

ADVANTAGES

• Ensures continuous lubrication of mechanisms at temperatures up to 240°C.
• Provides excellent protection for moving metal parts operating at high temperature: anti-wear properties enhanced for high temperatures.
• No formation of hard, tough deposits, gum, or varnish at high temperature: outstanding thermal stability.
• Ensures superbly clean lubrication circuits and lubricated parts: very good detergent properties when hot.
• Very good anti-corrosion properties: protects metal parts.

TYPICAL CHARACTERISTICS	METHODS	UNITS	Total Cortis SHT 200
Density at 15 °C	ISO 3675	kg/m3	955
Viscosity at 40 °C	ISO 3104	mm2/s	195
Viscosity at 100 °C	ISO 3104	mm2/s	18.5
Viscosity index	ISO 2909	–	105
Pour point	ISO 8016	°C	– 33
Open cup flash point	ISO 2592	°C	265
Ash content	ISO 6245	% by weight	0.10

 

Package: 20 liters/can

Information:

Download

Synthetic cutting fluid for machining and grinding a wide range of metals

UTILISATIONS

• Total Vulsol MSF 7200 is recommended for machining and grinding steel and its alloys as well as non ferrous metals.
• Total Vulsol MSF 7200 is also designed for machining plastic materials as well as for machining and polishing special optical lenses.
• Recommended rates of use:

– grinding: 3 – 4%

– machining: 4 – 7%

SPECIFICATIONS

ISO 6743/7

ISO-L MAH

ADVANTAGES

• Total Vulsol MSF 7200 is very easy to use, simply by pouring it into good qualitynwater.
• Excellent cooling and lubricant power.
• Efficient protection of machined parts and machines against corrosion.
• Good mechanical performances, providing:

– Reduced cutting efforts

– Extended tool lifetime

– Very good surface finish to parts.

• Properties in service:

– Excellent stability over time increases drain intervals;

– Cuttings have low rate of humidity;

– Good anti-foaming properties.

• Resist to the development of bacteria and mould very well, so is more environmentally and operator friendly.
• Very multifunctional.
• Very good separation of tramp oils and settling of sludges.
• Very good detergent power.

HEALTH AND SAFETY

• Does not contain: formaldehyde liberators or boron.
• Is free of: chlorine, PTBB, nitrite, DEA and phenol.

TYPICAL CHARACTERISTICS	METHODS	UNITS	VULSOL MSF 7200
			CONCENTRATE	SOLUTION AT 5%
Density at 15°C	ISO 3675	kg/m3	1122
Viscosity at 40°C	ISO 3104	mm2/s	83
pH	NF T 60 193			9.2
Refractometric factor			1.0

RECOMMENDATIONS FOR USE

• To ensure good conservation of the fluid’s properties through time and thus increase its lifetime, we recommend:

– Regular monitoring of the concentration of the bath with a refractometer. Do not forget to multiply the reading value by the refractometric factor.

– Regular monitoring of the pH of the emulsion and the hardness of the water.

• Total offers its clients a regular laboratory fluid analysis service:

SOLUBLE CHECK.

Get in touch with your sales contact to obtain further information.

• Before using any fluid for the first time or before each change, we recommend cleaning the machine with a specific cleaning product:

CONTRAM CB 3.

• If punctual top-ups of Biocide are required, Total offers an efficient product:

EBOTEC BT 80.

Your sales and technical contacts are ready to provide you further information.

 

Package: 20 liters/can

Information:

Download

Gear oils, suitable for incidental food contact.

APPLICATIONS

• Total Nevastane EP formulation is based on white mineral oils, synthetic oils, and high performances additives provides excellent extreme-pressure, anti-wear and anti-oxidant properties.
• Total Nevastane EP oils are recommended for the lubrication of gear reducers, plain and roller bearings with high loads in the food processing industries.
• Total Nevastane EP oils are also suitable for the lubrication of numerous applications in the food industry such as chains and conveyor belts.

SPECIFICATIONS

• The formulation of Total Nevastane EP oils complies with the FDA chapter 21 CFR, 178.3570.
• Total Nevastane EP oils are NSF H1 registered:

Total Nevastane EP 100: No 146884 Total Nevastane EP 150: No 146886 Total Nevastane EP 220: No 146887

Total Nevastane EP 320: No 146888 Total Nevastane EP 460: No 146889 Total Nevastane EP 680: No 146891

Total Nevastane EP 1000: No 146885

• Total Nevastane EP oils are Kosher, Halal and ISO 21469 certified.
• ISO 12925-1 CKD (extrended oil draining).
• DIN 51517-3 CLP.
• DIN 51554-2 – FZG (A/8, 3/90°C) – Fail stage > 12.
• ASTM D 4172 – 4 ball test – wear (scar diameter) – 0.3 mm.

ADVANTAGES

• Total Nevastane EP oils are recommended for use where incidental contact with food may occur. Using maintenance lubricants which have been registered H1 with NSF minimizes your critical control points as required by HACCP.
• Superior protection against high loads.
• Adapted to a wide range of applications.

Recommendations:

• Store the product at ambient temperature
• Minimize the periods of exposure to temperatures above 35°C
• Shelf life: 5 years from date of manufacture (unopened)

TYPICAL CHARACTERISTICS	METHODS	UNITS	NEVASTANE EP
			100	150	220	320	460	680	1000
Appearance	Visual	–	clear and bright liquid
Density at 15°C	ISO 12185	–	871	873	876	878	880	884	886
Kinematic viscosity at 40 °C	ISO 3104	mm2/s	100	150	220	320	460	680	1000
Kinematic viscosity at 100 °C	ISO 3104	mm2/s	12.05	16.06	21.01	27.35	35.52	46.92	62.4
Viscosity Index (VI)	ISO 3104	–	111	112	113	114	116	118	122
Flash point C.O.C.	ISO 2592	°C	254	254	247	243	243	247	241
Pour point	ISO 3016	°C	-15	-15	-18	-21	-21	-21	-24

Package: 20 liters/can, 208 liters/drum

Information:

Download

PAO Synthetic oils for rotary air compressors.

APPLICATIONS

Rotary air compressors

Lubrication and cooling of the following types of air compressors:- rotary screw compressors (ISO VG 32, 46, 68)- reciprocating compressors (ISO VG 100). Recommended whenever the discharge temperature exceeds 90°C and/or the discharge pressure exceeds 10 bars.

SPECIFICATIONS

International specifications

ISO 6743 classified DAJ for heavy duty applications.

ADVANTAGES

Compressor efficiency optimised Operating cost minimised

The properties of Total Dacnis SH : – avoids the carbon build up – allows a good oil/air and oil/condensates separation – protects the screws against wear and corrosion. The use of Total Dacnis SH  allows real cuts in the operating costs of the compressed air production facility by: Optimising the compressor efficiency Extending the drain intervals. The possible achieved drain intervals can be: – from 4000 to 6000 hours for fixed compressors in standard use – up to 8000 hours with lubricant analysis monitoring. Extending the service life of the separating filter elements. The Total Dacnis SH have an anti-clogging property that ensures the efficiency of the filters during a long period (up to 8000 hours).

 

TYPICAL CHARACTERISTICS	METHODS	UNITS	DACNIS SH
			32	46	68	100
Density at 15°C	ISO 3675	kg/m3	835	839	840	844
Viscosity at 40°C	ISO 3104	mm2/s	32	46	68	100
Viscosity index	ISO 2909	–	136	139	147	143
Pour point	ISO 3016	°C	< – 57	– 48	– 45	– 42
Flash point (open cup)	ISO 2592	°C	246	262	262	268

Package: 20 liters Can , 205 liters Drum

Information:

Download

Oils for moving parts operating at very high temperatures.

APPLICATIONS

Moving parts operating atvery high temperatures

Total Cortis XHT is a synthetic oil range particularly suitable for lubricating movingparts operating at very high temperatures. Roller chains, conveyor rollers, and cams operating in furnaces and ovens. Chains and bars in continuous wood panel production machines.

ADVANTAGES

• Ensure continuous lubrication of mechanisms at temperatures up to 280°C.
• The very specific additivation provide an excellent corrosion protection and anti- wear performances at very high temperatures.
• The exceptional thermal stability of Total Cortis XHT reduces the formation of deposits, gums, and particularly to hard varnish and laques.
• The very low volatility and good detergent properties provide life time improvement and reduction of lubrication frequency.
• Must be applied on clean chains to get an optimum result. The reduction of lubrication intervals allows chains cleaning from all deposits.

TYPICAL CHARACTERISTICS	METHODS	UNITS	CORTIS XHT 68	CORTIS XHT 245	CORTIS XHT 320
Appearance	–	–	Brown	Brown	Brown
Density at 20 °C	ISO 12185	kg/dm3	0.968	0.968	0.966
Viscosity at 40 °C	ISO 3104	mm2/s	68	245	323
Viscosity at 100 °C	ISO 3104	mm2/s	8.5	19	22
Viscosity index	ISO 2909	–	87	86	85
Copper corrosion	ISO 2160		1a	1a	1a
Open Cup Flash Point	ISO 2592	°C	283	292	290

Package: Can 20 liters, drum 208 liters

Information:

Download

Synthetic lubricant for enclosed gears (polyglycol).

APPLICATIONS

Enclosed gears

Lubrication of gears operating under the most severe conditions (high loads, shocks, extreme temperatures and corrosive atmospheres). Lubrication of worm gears.

SPECIFICATIONS

International specifications Manufacturers

DIN 51517 Part 3 ⇒ group CLP NF-ISO 6743-6 category CKS/CKT DAVID BROWN, CMD

ADVANTAGES

• Very high and shear stable viscosity index.
• Low coefficient of friction: greater protection for non-ferrous parts, such as the bronze ring gear in worm gears systems, offering an energy saving of between 5 and 10% compared with a mineral oil.
• Excellent thermal stability: extended oil lifetime.
• Very good foaming behaviour.
• Excellent extreme pressure and anti-wear properties.
• Very high level corrosion protection (tested with sea and acidic water).

HANDLING OPERATIONS – HEALTH – SAFETY

• POLYGLYCOL (or PAG) based lubricants, such as Total Carter SY, are incompatible with most mineral and synthetic oils (PAO).
• Compatibility with the gearboxes components (seals, paints ….) must be checked.
• For Health and safety issues, please consult our MSDS.

CARACTERISTIQUES	METHODS	UNITS	CARTER SY
			150	220	320	460	680
Density at 15 °C	ISO 3675	kg/m3	1004	1004	1003	1003	1002
Viscosity at 40°C	ISO 3104	mm²/s	150	220	320	460	640
Viscosity at 100°C	ISO 3104	mm²/s	23	34	50	71	95
Viscosity index	ISO 2909	–	185	202	220	230	240
Flash point (open cup)	ISO 2592	°C	230	230	230	230	230
Pour Point	ISO 3016	°C	-33	-30	-30	-27	-27